Perfect Welding

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Perfect Welding

Cobot Welding

Eight powerful arguments for purchasing a CWC-S

  1. Low Total Costs of Ownership
  2. Cost-effective from batch size 1
  3. High level of flexibility for component geometries
  4. Easy, intuitive operation
  5. Consistent, reproducible weld quality—hour by hour
  6. High-tech Welding Packages for application-optimized results
  7. Control of external axes possible (rotary unit)
  8. CE-compliant safety housing

Cobot equipment
Welding equipment

Welding systems
- TPS 320i
- TPS 400i 

High-tech Welding Packages
- Standard, Pulse
- PMC (Pulse Multi Control)
- LSC (Low Spatter Control)
- ,CMT (Cold Metal Transfer)

1
Welding table

- 1500 x 1000 mm

- D28 bores with 100 x 100 mm grid

- Clamping set  (optional)

2
Protective cabin

 - CE-tested

- Glare protection raises/lowers automatically

- Manual sliding doors left/right

- Can be fitted with fume extraction system

3
Cobot (Fanuc CRX-10iA)

- 6 axes

- Force torque sensors protect operator and components against collisions

- Grip plate mounted on the welding torch with teach buttons

4
Control - Intuitive operation and programming with tablet
5
1
Welding equipment

Welding systems
- TPS 320i
- TPS 400i 

High-tech Welding Packages
- Standard, Pulse
- PMC (Pulse Multi Control)
- LSC (Low Spatter Control)
- ,CMT (Cold Metal Transfer)

2
Welding table

- 1500 x 1000 mm

- D28 bores with 100 x 100 mm grid

- Clamping set  (optional)

3
Protective cabin

 - CE-tested

- Glare protection raises/lowers automatically

- Manual sliding doors left/right

- Can be fitted with fume extraction system

4
Cobot (Fanuc CRX-10iA)

- 6 axes

- Force torque sensors protect operator and components against collisions

- Grip plate mounted on the welding torch with teach buttons

5
Control
- Intuitive operation and programming with tablet
Rotary unit (optional)

- Motorized rotary unit

- Can be pivoted via hand crank

- Face plates Ø 450 mm

- Hollow shafts Ø 120 mm

1
Cobot (Fanuc CRX-10iA)

- 6 axes

- Force torque sensors protect operator and components against collisions

- Grip plate mounted on the welding torch with teach buttons

2
Tailstock (optional)

- Mounted on the linear unit

- Electro-pneumatic infeed

- Distance between centers 860 mm

3
Control - Intuitive operation and programming with tablet
4
1
Rotary unit (optional)

- Motorized rotary unit

- Can be pivoted via hand crank

- Face plates Ø 450 mm

- Hollow shafts Ø 120 mm

2
Cobot (Fanuc CRX-10iA)

- 6 axes

- Force torque sensors protect operator and components against collisions

- Grip plate mounted on the welding torch with teach buttons

3
Tailstock (optional)

- Mounted on the linear unit

- Electro-pneumatic infeed

- Distance between centers 860 mm

4
Control
- Intuitive operation and programming with tablet

Standard weld configuration

Welding system: Fronius TPS 320i Pulse, Welding Package Standard

Cooling unit: CU 1100i

Wirefeeder: WF 25i

Torch hosepack: MHP 700i

Torch body: MTB 400i

 

Easy maintenance: When performing maintenance work, the welding system can be easily lifted out of the welding cell without great effort, taking the strain off your back.

Features

Guide & press

Easy and Convenient Definition of Weld Paths

Guide the welding torch to the start, contour and end points of the desired welds and press the confirm button on the control handle. All points are automatically included in the welding program.

Drag & drop

Intuitive Programming of Welding Processes

Symbols like Handle Teach, Basic Arc or Basic Wave can be easily dragged to the desired position in the graphic programming interface. This allows you to define the entire welding process without detailed knowledge of programming.

WeldConnect App

Welding Parameters at the Push of a Button

WeldConnect finds the relevant parameters quickly and easily. It then asks you for information such as welding process, base material, weld seam profile and shielding gas step-by-step. The wizard then uses this information to calculate the optimal welding parameters.

More information

Technical data

Dimensions & weight

  • L/D/H:  1680 x 2100 x 2240 mm
  • Weight (standard configuration):  2500 kg

Working area (max. component size)

  • Without rotary unit: 1500 x 1000 x 700 mm
  • With rotary unit: L = 860 mm, Ø = 450 mm

Robot

  • Fanuc CRX-10iA
  • Range: 1249 mm
  • Repeatability: +/- 0.04 mm
  • Max. load: 10 kg
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